Increasing the useful life of cyclones with technical ceramics

Industrial cyclones play an important role in separating and collecting solid particles in industrial environments. Unfortunately, abrasion can reduce its lifespan significantly. We have the solution: the use of technical ceramics (alumina) to reduce abrasive wear. See how we can help you.

Advantages of using technical ceramics

Greater durability

Alumina is a highly resistant material, capable of withstanding high temperatures and resisting abrasion in industrial environments.

Better performance

Cyclones with technical ceramics have greater efficiency in separating solid particles and provide a more uniform flow of gases.

Reduced costs

The long service life of cyclones with technical ceramics results in less maintenance and replacement of parts, which can generate significant savings in the long term.

Greater air quality

With superior performance, cyclones with technical ceramics help maintain air quality in industrial environments, improving working conditions and reducing the emission of polluting gases.

Understanding abrasion in cyclones

What is abrasion?

Abrasion is a wear process caused by constant friction between two surfaces. In cyclones, this happens when solid particles are dragged by the gases, colliding with the walls of the equipment.

How does it affect cyclones?

Abrasion causes wear on the cyclone walls, reducing their thickness and compromising their efficiency over time. Furthermore, the accumulation of particles in cyclones can increase abrasion and cause even greater damage.

Why is technical ceramics a solution?

Technical ceramic (alumina) is a material very resistant to abrasion and wear, protecting walls from cyclones and extending their useful life. Cyclones with technical ceramics offer superior performance, with greater efficiency in particle separation and a more uniform flow of gases.

Comparison of wear between materials

Technical ceramics (alumina)

Technical ceramics are highly resistant to abrasion and wear, providing a much longer lifespan than cyclones.

Carbon steel

Carbon steel is widely used in cyclones, but it is very susceptible to abrasion and can show significant wear in a short time.

 

Stainless steel

Stainless steel has reasonable resistance to abrasion, but is more expensive than carbon steel and offers lower performance than technical ceramics.

Installation and maintenance of cyclones with technical ceramics

• The installation of cyclones with technical ceramics must be carried out by experienced and qualified professionals, ensuring correct alignment and adequate sealing of the equipment.

• Maintenance of cyclones with technical ceramics is generally simpler than maintenance of other materials, as abrasion is reduced. Periodic inspections are essential to detect any wear or damage to the cyclone walls.

• It is important that cyclones are cleaned with technical ceramics properly to avoid damage to the walls of the equipment.

Costs and return on investment

 

Installation costs

The costs of installing cyclones with technical ceramics can be higher than the costs of installing other materials. However, the longer useful life of the equipment and the reduction in maintenance costs result in significant savings in the long term.

Return on investment

The return on investment in cyclones with technical ceramics may vary according to the type of industry and specific operating conditions. However, it is common to see a significant improvement in particle separation efficiency and reduced maintenance costs over time.

Contact for more information

If you want to know more about the use of technical ceramics in industrial cyclones, contact us at +55 (48) 3447-6004 or +55 (48) 9 9987-1378. And if you prefer, send an email to comercial@cmc.ind.br.

We are available to answer your questions and help you find the best solution for your company!